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 Mk1 16v KR ZX9R bike carbs :)

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+16
guy
bridgedubber
billybug
ra man
curtis_caddy
lazzaman
mphgoose
Lupton_20vt
Haz
matty_mk1
Joee
Liam B
whittle
CaddyRage
mk1g60phill
jaques_g60
20 posters
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matty_mk1

matty_mk1


Male Number of posts : 6255
Age : 39
Drives : Mk2 audi TT / BBM mk2 VR / Air'd passat wagen
Registration date : 2008-01-24

Mk1 16v KR ZX9R bike carbs :) - Page 3 Empty
PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySat Mar 19 2011, 22:03

s**t son, that a pretty major failure Shocked bits of piston etc down in the sump i take it?
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CaddyRage
Admin
CaddyRage


Male Number of posts : 6348
Age : 43
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

Mk1 16v KR ZX9R bike carbs :) - Page 3 Empty
PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySat Mar 19 2011, 22:13

Holy crap man Shocked


Sure it wont take ya long to swap the other engine in Thumbs up
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jaques_g60

jaques_g60


Number of posts : 257
Age : 37
Location : haverhill/sible hedingham
Drives : MK1 Golf 16v
Registration date : 2009-04-27

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySat Mar 19 2011, 22:25

yeah, it was a pretty big failure! yeah i had a look down in there and there's bits of metal everywhere slaphead i done a proper job! lol! on the hunt for a decent engine now Thumbs up the other kr engine i've got was only going to be used to be rebuilt, it was smoky on start up, but at £50 for the engine and gearbox i couldn't turn it down.
may even go for an abf. we will see Smile
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Lupton_20vt

Lupton_20vt


Male Number of posts : 6815
Age : 34
Registration date : 2009-02-01

Mk1 16v KR ZX9R bike carbs :) - Page 3 Empty
PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySat Mar 19 2011, 22:38

Whaaaat the eff dude. You have done well there! You know a 20vt makes sense pirat Plus possibly a bit more robust, but i'm sure you could prove me wrong clown
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matty_mk1

matty_mk1


Male Number of posts : 6255
Age : 39
Drives : Mk2 audi TT / BBM mk2 VR / Air'd passat wagen
Registration date : 2008-01-24

Mk1 16v KR ZX9R bike carbs :) - Page 3 Empty
PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySat Mar 19 2011, 23:32

Lupton_20vt wrote:
Whaaaat the eff dude. You have done well there! You know a 20vt makes sense pirat Plus possibly a bit more robust, but i'm sure you could prove me wrong clown

If everything you have the best lupton? first the box in the other thread not engine tongue

Poss get a 6/9a mate, short bloke so less hassle than an ABF
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jaques_g60

jaques_g60


Number of posts : 257
Age : 37
Location : haverhill/sible hedingham
Drives : MK1 Golf 16v
Registration date : 2009-04-27

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySun Mar 20 2011, 00:04

Lupton_20vt wrote:
Whaaaat the eff dude. You have done well there! You know a 20vt makes sense pirat Plus possibly a bit more robust, but i'm sure you could prove me wrong clown
There's probably still bits of engine on Haverhill bypass right now slaphead 20v would be a nice idea, but I wanna keep away from ecu's and keep it simple. I've got some carbs on the way now so I may aswell get some use out of them Wink

matty_mk1 wrote:
Lupton_20vt wrote:
Whaaaat the eff dude. You have done well there! You know a 20vt makes sense pirat Plus possibly a bit more robust, but i'm sure you could prove me wrong clown

If everything you have the best lupton? first the box in the other thread not engine tongue

Poss get a 6/9a mate, short bloke so less hassle than an ABF

Is the 9a from a corrado? I know there's a 2.0 16v rado for sale on here. May be worth buying and then selling off the rest. I've got lots of ideas going through my head Smile
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matty_mk1

matty_mk1


Male Number of posts : 6255
Age : 39
Drives : Mk2 audi TT / BBM mk2 VR / Air'd passat wagen
Registration date : 2008-01-24

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySun Mar 20 2011, 00:06

yeah 9a from corrados. the 6a is the audi version with slight differences apparently
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whittle

whittle


Male Number of posts : 1882
Age : 34
Location : Secret Base
Drives : along the pavement
Registration date : 2009-09-11

Mk1 16v KR ZX9R bike carbs :) - Page 3 Empty
PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySun Mar 20 2011, 02:06

3 cylinder 14v ftw ;-) 
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bridgedubber

bridgedubber


Male Number of posts : 1831
Age : 39
Location : Sutton Bridge, Lincolnshire
Drives : mk2 golf gti 2.0 8v, mk2 golf gti 2.0 16v ABF, mk4 golf gt tdi
Registration date : 2008-02-16

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySun Mar 20 2011, 06:24

so you figured why it happened?

cam belt skipped teeth?
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mk1g60phill

mk1g60phill


Male Number of posts : 2918
Age : 43
Location : cambridge chesterton craphole!
Drives : Seat leon fr 20vt & a t4 land barge hippy van.
Registration date : 2008-02-21

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySun Mar 20 2011, 06:52

Major failure where the fucks the piston Laughing
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CaddyRage
Admin
CaddyRage


Male Number of posts : 6348
Age : 43
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

Mk1 16v KR ZX9R bike carbs :) - Page 3 Empty
PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySun Mar 20 2011, 07:49

9a is what i'am running mate
Abf is what simon has


If you go 9a then it's a straight swap, just use the kr cams if they haven't already been fitted. If you go down the abf route, you'll need to make adjustments to your exhaust manifold due to it being 16mm taller. Dubpower do a new stainless manifold for abf now so that's always an option if you got the cash
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guy
Moderator
guy


Male Number of posts : 1689
Age : 56
Location : Littleport
Drives : MK 1, 2, 2, 3, 4, 4, T5
Registration date : 2009-09-15

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySun Mar 20 2011, 09:27


If it were me I'd go ABF mate. I've done a couple of conversions using it.

Leave it on the kjet, rebuild your old head (if it can take it, if not I'm sure I can find a cheapy to rebuild) port match it (inlet and exhaust) and knife edge the throttle body.
Put a four branch manifold on it and expect power in the region of 180+ brake.
Every single one of those ponies will be nice reliable unstressed ones.
Not biting at the chomp trying to self destruct ones.

If you're not sure about manifold clearance issues (hence four branch) then look for an audi 6a, less likely to have been abused than the more common 9a and all your current parts swap straight over.
They are rev happy and very similar to the kr, they are peaky unlike the abf which produces power progressively throughout the rev range (doesnt feel as fast but very very good torque (read as quicker in right hands))

Both of these engine can worry a standard box so beware of early diff bearing failure (leaking diff seals) later boxes are a good option.

Short of throwing a rod out the side thats one of the most epic failures I've evry seen....good effort.
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beardy

beardy


Male Number of posts : 18
Age : 37
Location : pebmarsh
Drives : mk2 caddy van
Registration date : 2011-03-20

Mk1 16v KR ZX9R bike carbs :) - Page 3 Empty
PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySun Mar 20 2011, 09:52

look very broke. not bad for just poodling along hey haha Thumbs up
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jaques_g60

jaques_g60


Number of posts : 257
Age : 37
Location : haverhill/sible hedingham
Drives : MK1 Golf 16v
Registration date : 2009-04-27

Mk1 16v KR ZX9R bike carbs :) - Page 3 Empty
PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySun Mar 20 2011, 10:29

bridgedubber wrote:
so you figured why it happened?

cam belt skipped teeth?
im not sure what caused it to be honest, i think the engine just couldn't handle the abuse anymore and imploded :(

mk1g60phill wrote:
Major failure where the fucks the piston Laughing

Haverhill bypass i think lol! bits of metal were in the exhaust manifold aswell, may have spat bits out onto the road Thumbs up

CaddyRage wrote:
9a is what i'am running mate
Abf is what simon has


If you go 9a then it's a straight swap, just use the kr cams if they haven't already been fitted. If you go down the abf route, you'll need to make adjustments to your exhaust manifold due to it being 16mm taller. Dubpower do a new stainless manifold for abf now so that's always an option if you got the cash

i'm tempted by the 9a to be honest, what's the benefits of using the kr cams? just on the hunt for a decent donor engine now Thumbs up
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CaddyRage
Admin
CaddyRage


Male Number of posts : 6348
Age : 43
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySun Mar 20 2011, 11:39

On paper, the kr and 9a are the same bhp mate. They toned down the 9a due to having catalytic convertors. They just fitted softer cams.

Swapping to kr cams tops them upto around 150bhp apparently.

Abf is 150 standard but you keep the cams in that.

Obviously the 4 branch and quality air filter will add more. Mine ran 164bhp with injection set up properly


Adding carbs will be a new ball game though Twisted Evil
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jaques_g60

jaques_g60


Number of posts : 257
Age : 37
Location : haverhill/sible hedingham
Drives : MK1 Golf 16v
Registration date : 2009-04-27

Mk1 16v KR ZX9R bike carbs :) - Page 3 Empty
PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptyMon Mar 28 2011, 19:36

cheers for all the advice and help from everyone Thumbs up

i've decided to get the spare engine rebuilt by ivor searles Smile i just want something that will last, instead of buying another second hand engine that could go pop within another couple of months Evil or Very Mad

whilst im saving my pennies i can take advantage of the car being off the road by putting my new dash in, and properly tidying up the inside of the car. may have to do something with the grotty engine bay aswell Thumbs up

here's how it sits at the moment, seems a standard process for cars i've owned just lately lol!

Mk1 16v KR ZX9R bike carbs :) - Page 3 18895210150467970285175

engine stripped and ready to be sent away

Mk1 16v KR ZX9R bike carbs :) - Page 3 19050310150468006710175

on a plus side, these come today Very Happy

Mk1 16v KR ZX9R bike carbs :) - Page 3 19730810150469722995175

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CaddyRage
Admin
CaddyRage


Male Number of posts : 6348
Age : 43
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptyMon Mar 28 2011, 19:47

Dude. If your going to have an engine rebuilt, defo get yaself a 2L bottom end or have the 1.8 bored to 1.9. makes sense to spend the money and get more bhp at the same time. You know you'll soon get used to it and want more anyway Wink

What carbs you go for?

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jaques_g60

jaques_g60


Number of posts : 257
Age : 37
Location : haverhill/sible hedingham
Drives : MK1 Golf 16v
Registration date : 2009-04-27

Mk1 16v KR ZX9R bike carbs :) - Page 3 Empty
PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptyMon Mar 28 2011, 20:12

yeah that's very true, i may have to see how much that will cost, im going for a ported head as part of the rebuild aswell, so i may aswell go the whole hog.

the carbs are from a zx9r Smile hoping to get a nice reliable 160-170 bhp from that set up Smile i just look forward to the sound more than anything lol!
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CaddyRage
Admin
CaddyRage


Male Number of posts : 6348
Age : 43
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

Mk1 16v KR ZX9R bike carbs :) - Page 3 Empty
PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptyMon Mar 28 2011, 20:51

Dude. Simon(mk1g60) runs the ZX9R carbs. Maybe check his build thread again as i'am sure he can help you get yours set up nice.

You'll have more than 170 with a 2l mate Twisted Evil
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VW Mike
Moderator
VW Mike


Male Number of posts : 2138
Age : 40
Location : Ramsey
Drives : LWB T5 and 69 bug - we will see who is fastest on the strip hey Mark ;)
Registration date : 2008-01-18

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptyTue Mar 29 2011, 07:21

Looks like you did a proper job there dude!
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whittle

whittle


Male Number of posts : 1882
Age : 34
Location : Secret Base
Drives : along the pavement
Registration date : 2009-09-11

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptyTue Mar 29 2011, 08:56

Maybe it's just all Lhasa cars hate you?
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jaques_g60

jaques_g60


Number of posts : 257
Age : 37
Location : haverhill/sible hedingham
Drives : MK1 Golf 16v
Registration date : 2009-04-27

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptyTue Mar 29 2011, 10:28

CaddyRage wrote:
Dude. Simon(mk1g60) runs the ZX9R carbs. Maybe check his build thread again as i'am sure he can help you get yours set up nice.

You'll have more than 170 with a 2l mate Twisted Evil

Oh yeah, I forgot he runs them aswell. I will have a look through and see how he's getting on with them. I will try and have a nose around his car if he's at spring fest Smile

VW Mike wrote:
Looks like you did a proper job there dude!

It was a rather major failure Laughing
whittle wrote:
Maybe it's just all Lhasa cars hate you?
Don't think it's the colour dude, I think it's just the badge doesn't mix well with my right foot bash
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jaques_g60

jaques_g60


Number of posts : 257
Age : 37
Location : haverhill/sible hedingham
Drives : MK1 Golf 16v
Registration date : 2009-04-27

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySat Apr 02 2011, 22:25

Got a couple of little updates on this, my carbon sunroof panel turned up friday Smile

Mk1 16v KR ZX9R bike carbs :) - Page 3 Img1000001073

Mk1 16v KR ZX9R bike carbs :) - Page 3 Img1000001074



Then got my car up on axle stands to take the wheels off. I'm not really feeling the satin black anymore, so started rubbing them down today

Mk1 16v KR ZX9R bike carbs :) - Page 3 Img1000001085

Roped in a couple of helpers Thumbs up much appreciated as boredom was kicking in after the 1st wheel lol!

Mk1 16v KR ZX9R bike carbs :) - Page 3 Img1000001081

Just basically keyed them up to put a bit of gloss black on there. Got fed up of cleaning wheels that look exactly the same as they did when they were dirty!

Mk1 16v KR ZX9R bike carbs :) - Page 3 Img1000001083

I still don't like the way the car sits either, so i've ghetto cambered the rear for now. i'll see how it goes when it's back on the road Smile

Mk1 16v KR ZX9R bike carbs :) - Page 3 Img1000001086

should give it enough, without looking too gay!

Mk1 16v KR ZX9R bike carbs :) - Page 3 Img1000001088

also had some standard rears turn up from egay! turned out to be damaged. Brilliant bash

Mk1 16v KR ZX9R bike carbs :) - Page 3 Img1000001091


That's it for this weekend, going to start cleaning the engine bay next weekend, nothing amazing, but just a freshen up as a previous owner thought it would look smart to hand paint the bay in some gash army green slaphead





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jaques_g60

jaques_g60


Number of posts : 257
Age : 37
Location : haverhill/sible hedingham
Drives : MK1 Golf 16v
Registration date : 2009-04-27

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptySun Apr 10 2011, 21:13

Found some rear lights as spring fest last weekend Smile they aren't 100% but they are a million times better than the terrible green ones i had on there.
I snapped up the 2 sets i could find in the auto jumble. 1 set were standard, and the other had slightly tinted indicators. Tried both on to see which looked best.
I personally prefer the standard ones. Might get some red tinting spray and do the other one's all red and see what they look like.


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Then i thought i would try a wheel on the back to see how much difference a washer could make!

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Quite a bit! lol!

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Undecided on wheel colour aswell at the moment. i will change my mind 10 times before i go ahead with it!

Also got myself a new set of clocks to replace the terrible white peeling dials i have in there at the moment!

Mk1 16v KR ZX9R bike carbs :) - Page 3 19640010150533323820175

Also seriously considering the 2.0 bottom end now for mine, will they bolt straight up to the kr head? going to need all the ponies i can get if i'm to keep up with a mates DC5 integra powered civic Thumbs up

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That is all for now Smile Saving money is so frustrating!!





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Dan34

Dan34


Male Number of posts : 1409
Age : 34
Location : Wisbech
Drives : DC5
Registration date : 2008-12-28

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PostSubject: Re: Mk1 16v KR ZX9R bike carbs :)   Mk1 16v KR ZX9R bike carbs :) - Page 3 EmptyMon Apr 11 2011, 10:01

That civic is full of win, K20 ftw!

But anywho you golf is looking awesome Cool are your rims getting powdercoated or painted may i ask?
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