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 MK1 1.1 > 2l 16v bike carb'd

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jaques_g60
mk1g60phill
whittle
matty_mk1
curtis_caddy
mvdevelopments
coxy1
millfischk69
MarkGTX
CaddyRage
max
VW Mike
tyeness
Lupton_20vt
MK1G60
19 posters
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mvdevelopments




Number of posts : 322
Registration date : 2008-02-07

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyTue Dec 14 2010, 17:55

pop them down mate we'll have a look
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curtis_caddy

curtis_caddy


Male Number of posts : 3070
Age : 33
Location : duxford
Drives : mk2 driver
Registration date : 2008-02-03

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyTue Dec 14 2010, 18:47

mvdevelopments wrote:
pop them down mate we'll have a look

you got a tig plant now mik?

if mik cant sort you out let me no fella
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyMon Feb 28 2011, 16:02

Little update as I haven't in ages.

Due to my tops mounts letting go AGAIN I decided to get some Compbrake solids! Fitted these Friday and very impressed with how she handles now although still need a few tweaks to make perfic. Only thing that sucks is hitting pot holes, make me cringe every time slaphead

I added some 3mm rubber so its not metal to metal and to stop as much vibration as possible, seems to have done the job...

MK1 1.1 > 2l 16v bike carb'd - Page 2 P1210949Medium

Also did this trying to get old top mounts off which some of you may have seen in other section...

MK1 1.1 > 2l 16v bike carb'd - Page 2 P1210954Medium-1

I also found a couple more pics when I bought her in 2005 Laughing

MK1 1.1 > 2l 16v bike carb'd - Page 2 Media5Medium

MK1 1.1 > 2l 16v bike carb'd - Page 2 Media4Medium

MK1 1.1 > 2l 16v bike carb'd - Page 2 Media2Medium
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matty_mk1

matty_mk1


Male Number of posts : 6255
Age : 39
Drives : Mk2 audi TT / BBM mk2 VR / Air'd passat wagen
Registration date : 2008-01-24

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyMon Feb 28 2011, 16:35

Did they send you the wrong 1s when they didn't fit? And where did you get the rubber from? I need some for mine.
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyMon Feb 28 2011, 17:37

Yep, they sent me wrong ones twice! These ones fit very well so was pretty happy although they don't fit my GTI shell quite as well....

I got the rubber off eGay:

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=220627247856&ssPageName=STRK:MEWNX:IT
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matty_mk1

matty_mk1


Male Number of posts : 6255
Age : 39
Drives : Mk2 audi TT / BBM mk2 VR / Air'd passat wagen
Registration date : 2008-01-24

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyTue Mar 01 2011, 13:22

Cheers for that mate ill get some ordered. How come they dont fit the gti shell? whats the difference?
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptySat Mar 05 2011, 21:13

I think the GTI shell has a couple of threaded studs that catch, will try again another day....

Just bought one of these:

MK1 1.1 > 2l 16v bike carb'd - Page 2 PNC_101


NOS will be installed just after Worthersee Twisted Evil

Testing new rimmage on tomorrow too ready for Ultimate Dubs - Thanks Lee for squeezing the tyres on....
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CaddyRage
Admin
CaddyRage


Male Number of posts : 6348
Age : 43
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptySat Mar 05 2011, 22:05

Rims look gooooood man Cool

Wish i could get 185/45 toyo's hissy fit
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whittle

whittle


Male Number of posts : 1882
Age : 34
Location : Secret Base
Drives : along the pavement
Registration date : 2009-09-11

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyTue Mar 08 2011, 15:59

MK1G60 wrote:
I think the GTI shell has a couple of threaded studs that catch, will try again another day....

mine bolted straight up! although mine are slightly custom
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyFri Mar 18 2011, 20:01

*Update*

Ive had a slight whine in 3rd so its time for another 020....

Painting tomorrow while I wait for new main shaft seal, release bearing, end cap etc Hope this is a decent box slaphead

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00336


New clutch friction disc (needed 16v one as using 2y this time) steering rack, roll bar bush's, going in next week too. Then new Alarm, deck out the rear, service and shes ready for Worthersee Thumbs up
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Lupton_20vt

Lupton_20vt


Male Number of posts : 6815
Age : 34
Registration date : 2009-02-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyFri Mar 18 2011, 20:31

how many box's is that now?
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyFri Mar 18 2011, 20:45

1st one, but I can't see it being the last - NOS should see to that...
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Lupton_20vt

Lupton_20vt


Male Number of posts : 6815
Age : 34
Registration date : 2009-02-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyFri Mar 18 2011, 20:46

Could you not fit an 02j?
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyFri Mar 18 2011, 21:21

Maybe, but cable change so a bit of work and $ to get it to fit. I have another two 020's in the garage spare so will see how she goes. Shocked
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Lupton_20vt

Lupton_20vt


Male Number of posts : 6815
Age : 34
Registration date : 2009-02-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyFri Mar 18 2011, 21:37

but cheaper more reliable and better peice of mind though.
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curtis_caddy

curtis_caddy


Male Number of posts : 3070
Age : 33
Location : duxford
Drives : mk2 driver
Registration date : 2008-02-03

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptySat Mar 19 2011, 07:12

Lupton_20vt wrote:
but cheaper more reliable and better peice of mind though.

shut it you, rod change is the best ever everest no doubt study
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whittle

whittle


Male Number of posts : 1882
Age : 34
Location : Secret Base
Drives : along the pavement
Registration date : 2009-09-11

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptySat Mar 19 2011, 13:21

rod changes seem to feel much nicer and stiffer than cable changes.

cable changes are way sloppier ;-(
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mk1g60phill

mk1g60phill


Male Number of posts : 2918
Age : 43
Location : cambridge chesterton craphole!
Drives : Seat leon fr 20vt & a t4 land barge hippy van.
Registration date : 2008-02-21

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptySat Mar 19 2011, 17:46

Mine aint to bad i just think the cables could do with being shorter.
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http://deborah.ball703@ntlworld.com
MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptySat Mar 19 2011, 19:21

Yeah Ive used both and prefer the rod change for short shifting up the strip Cool Twisted Evil

Its now black...

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00341
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptySun Mar 20 2011, 18:15

Awesome weather today meant I was able to begin the strip down...

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00342

Steering rack was a pain in the ass to get off due to my manifold being sooo close to the rack mount but I managed to get a stubby spanner in there and my neck muscles got a good workout in the process Mad

G/box just needs unbolting from block and mounts to come out now but obviously I may aswell wait until seals etc are here for replacement box before I remove. I took off my anti roll bar to fit new bush's - your guna have fun doing it too Lee slaphead and also ground the surface rust off the bottom of my wishbones to give em a lick of paint Shocked

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00352

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00354

Just a case of waiting until parts turn up now and hopefully the weather will be nice during the week so I can get it all done before this coming weekend for testing/adjustments...

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00350
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mk1g60phill

mk1g60phill


Male Number of posts : 2918
Age : 43
Location : cambridge chesterton craphole!
Drives : Seat leon fr 20vt & a t4 land barge hippy van.
Registration date : 2008-02-21

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptySun Mar 20 2011, 18:46

How you did them wish bones,did you weld plates on ? Cool
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http://deborah.ball703@ntlworld.com
MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptySun Mar 20 2011, 19:48

Yes mate they have but i bought them from an old project from TSR or somewhere around 8 years ago - the welds are way too good to be mine Embarassed
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CaddyRage
Admin
CaddyRage


Male Number of posts : 6348
Age : 43
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptySun Mar 20 2011, 22:08

Good progress mate Thumbs up
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http://www.fendubbers.co.uk
MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyTue Mar 22 2011, 20:32

I promise I will try and have her done by Friday but the amount of time it took me just to put the flippin new steering rack in, it doesn't look good...

Got all my parts today which was cool but didn't have a great deal of time after work so managed to build rack and fit, fit new g/box main shaft seal, push rod, release bearing and cap....

Suspect

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00355

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00357

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00358

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00359
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 EmptyWed Mar 23 2011, 20:29

Fitted the box this afternoon, took a while swapping the mounts, linkages and clutch over, then getting her on the spline on me lonesome but I got there...

Old one out, new one being built up to fit

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00362

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00364

Skinny flywheel Thumbs up

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00366

New 16v friction disc

MK1 1.1 > 2l 16v bike carb'd - Page 2 DSC00365

Just got to;

Fit clutch cable
Rewire starter/battery, fan etc
Add gearbox oil
Fit drive shafts
Hook up zaust
Align gears Mad
Fit wish bones, anti roll bar, strut brace etc
Raise coilovers
Setup camber
Take her to get wheel alignment

Man this Gearbox best be a good un...

slaphead
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MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty
PostSubject: Re: MK1 1.1 > 2l 16v bike carb'd   MK1 1.1 > 2l 16v bike carb'd - Page 2 Empty

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