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 Mk1 Golf GX build thread.

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whatalotafun
CaddyRage
millfischk69
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Mar 07 2010, 22:58

This is a build thread of my mk1 golf GX. Have been on here a bit more just recently so thought i would start a thread to keep up with the slow progress lol.

I bought the car in June 09 and looked something like this

Mk1 Golf GX build thread.  Mk1golfGX001

Mk1 Golf GX build thread.  Mk1golfGX005

Mk1 Golf GX build thread.  Mk1golfGX004

Mk1 Golf GX build thread.  Mk1golfGX003

Mk1 Golf GX build thread.  Mk1golfGX006


Last edited by millfischk69 on Wed Sep 22 2010, 18:25; edited 2 times in total
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CaddyRage
Admin
CaddyRage


Male Number of posts : 6348
Age : 42
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Mar 07 2010, 23:05

Cool, another mk1 build to keep an eye on Mk1 Golf GX build thread.  51732

Let me know if you get rid of the wheels Mk1 Golf GX build thread.  651561
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http://www.fendubbers.co.uk
millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Mar 07 2010, 23:10

one of the first things to be sorted was the tailgate as it dint take long before i found a puddle in the boot. Pulled out the rear screen to find this

Mk1 Golf GX build thread.  Updatedpics17-08-09005

So i ordered a brand new tailgate Mk1 Golf GX build thread.  51732

Mk1 Golf GX build thread.  Updatedpics17-08-09012

Next thing was to start sanding back and treating some of the rusty patches. Front panel rubbed down, primered and then a couple coats of stone chip.

Mk1 Golf GX build thread.  Updatedpics17-08-09001

Mk1 Golf GX build thread.  Updatedpics17-08-09008

Mk1 Golf GX build thread.  Updatedpics17-08-09010

Mk1 Golf GX build thread.  Update18-10-09002

Mk1 Golf GX build thread.  Update18-10-09003

Mk1 Golf GX build thread.  Updated28-02-2010003

Some of them ghastly looking red engine parts had to go, made me feel sick everytime i opened the bonnet. Just sprayed a silver for the time being although not staying like that.

Mk1 Golf GX build thread.  Mk1golfGX009

Mk1 Golf GX build thread.  Updatedpics31-08-09016

Mk1 Golf GX build thread.  Updatedpics31-08-09014

Bought a debadged grill and 2 sets of GTi tarantula wheels and fitted them

Mk1 Golf GX build thread.  Updatedpics31-08-09010

Mk1 Golf GX build thread.  Updatedpics31-08-09011
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Mar 07 2010, 23:14

Caddyrage your not the first one to ask about the wheels lol (renault 19 16v wheels for those that don't know), im not planning on getting rid anytime soon im actually slowly refurbing them.

Here is a little teaser pic of one i have done so far

Mk1 Golf GX build thread.  07012010095
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Mar 07 2010, 23:22

Took off drivers side wings to inspect inner wings which are very common to rot with mk1's and surprise to not find a spot of rust. So i cleaned back all the years worth of crap stuck up there and re-undersealed and generally cleaned up.

Mk1 Golf GX build thread.  Update26-09-09002

Mk1 Golf GX build thread.  Update26-09-09004

Mk1 Golf GX build thread.  Update18-10-09006

Got bored of the bonnet being half filled and primered so decided to chequer it

Mk1 Golf GX build thread.  Update25-10-09003
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whatalotafun

whatalotafun


Male Number of posts : 1656
Age : 40
Location : on the road
Drives : fiesta zetec, eunos roadster, 1970 bug, honda vt 250
Registration date : 2009-06-26

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Mar 07 2010, 23:37

welcome back buddy.

we need more, keep em coming
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Mar 07 2010, 23:42

too be honest i aint done a lot interesting things lately, just been doing bits like painting rusty calipers and brackets, wishbones, rear drums.

Nothing thats interesting to look at in the pictures anyhow.

Dean are you going to ultimate dubs? If you are you could probably jump in with me as i will take the mk4 down there.
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptyMon Mar 29 2010, 21:32

Over the last couple weeks i have started replacing brake lines with nice new shiny coppper ones (although i don't really like the look of clean copper).

Have fitted all new gearlinkage bushes and new links and although i have yet too drive the car it feels a lot better in the driveway.

Yesterday i fitted one of my new febi top mounts and will hopefully do the other side after work tomorrow evening as it is lighter for longer now in the evenings Mk1 Golf GX build thread.  128807 .


This is old top mount
Mk1 Golf GX build thread.  Topmounts001

This is the nice new clean mount
Mk1 Golf GX build thread.  Topmounts002
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptyWed Mar 31 2010, 22:00

changed the other side mount tonight and both were completely mullered, should of been changed a couple years ago i think.
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max

max


Male Number of posts : 2945
Age : 33
Location : linton, cambs
Drives : Mk4 GT TDI
Registration date : 2009-02-09

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptyThu Apr 01 2010, 09:14

looking good dude Mk1 Golf GX build thread.  51732
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptyWed Sep 01 2010, 22:27

Not a huge amount of progress has been made recently but I have now started removing an ABF (2.0l 16v) engine from an ibiza which will hopefully be rebuilt and tuned over the winter and hopefully be in and running by the start of the next show season with the help of a couple kind fellow club members. Can't wait til its in and running and showing up them 3dr valvers lol Wink
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptyWed Sep 15 2010, 21:17

The ABF is now removed and sitting in my lock-up. It is awaiting for me to start cleaning it up and painting bits to make it look more respectable. Will post up some pics as i go along.

But before i can start working on it i need to have a clearout in my lock-up to make room for me to move around without walking into everything lol.

I can't decide what sort of colour scheme to go in the bay, possibly think colour coded green rocker cover with gold and chrome/polished detailing. Anybody got any input into what would look good.
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptyWed Sep 22 2010, 18:22

The first thing i had to do was start on the rocker cover lol. A pic so far in primer but cant decide what colour to go, was originally gona go gold with polished strips but after spraying with primer i like the matt finish against the polished strips.

Mk1 Golf GX build thread.  ABFrockercoverPrimered001
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jaques_g60

jaques_g60


Number of posts : 257
Age : 37
Location : haverhill/sible hedingham
Drives : MK1 Golf 16v
Registration date : 2009-04-27

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptyThu Sep 23 2010, 16:44

rocker cover looks cool. keep it in primer! gold and green = subapoo impreza No

love mk1's. keep it up Thumbs up
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySat Sep 25 2010, 20:52

Sweet dude.

You got a crane for the next step? Thumbs up

Mk1 Golf GX build thread.  P1200496Medium
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Sep 26 2010, 19:31

The crane isn't going to be needed for a while as its not going in till spring time next year. I'm going to spend the winter playing around and sourcing parts I need.

But to answer ya question I have a friend to doors down who has a beast of a crane lol.
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Sep 26 2010, 20:33

Cool dude, I know it will be a while and definitely wouldn't advise doing it in the middle of winter like I did, SUCKED!!!!
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Oct 03 2010, 12:13

Am hoping to do it around the spring time so hopefully running in time to take to some of shows next year to save the miles on the R32 as there racking up very quickly.

Am deciding whether to have cylinder race tuned, have found this dude on ebay might send head off to him to work his magic.
http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=250700856767&ssPageName=STRK:MEWAX:IT

Unless anyone knows of any other good tuning companies that can do head work.
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Oct 03 2010, 14:00

I have seen that dude on there too but not seen any posts from other dubbers that have used him, how about you? Feedback looks good though...

MMmmmm head and new cams Twisted Evil
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CaddyRage
Admin
CaddyRage


Male Number of posts : 6348
Age : 42
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Oct 03 2010, 14:22

The workmanship looks really good from the pic's
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http://www.fendubbers.co.uk
millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Oct 03 2010, 18:23

I'm not heard of any of his work either but like lee said the pic looks good and if he studied that sort of thing at university and done as many as he say then he must be fairly good.

From your experience what do you guys reckon I should have done? I want a good amount of power but still want to stay fairly reliable.
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Oct 03 2010, 19:36

As i have had no luck in the last year of finding a pair of genuine VW wings in good nick i have decided to repair the pair i have on the car atm.

I am at the moment starting on the drivers side wing, ive cut out the rotten bottom section and used the good part of another drivers side genuine wing and had that welded in. Welding was done by the son in law of a work friend who has his own workshop and enjoys metalworking as a hobby and am very pleased with the outcome.

Mk1 Golf GX build thread.  Randoms002

Mk1 Golf GX build thread.  Randoms001

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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Oct 03 2010, 19:49

Wow, good work!

Depends if you want crazy power then dude, stick with stock internals like mine if you need reliability, otherwise; head work, cams etc and work the motor to it's breaking point :-) if you have the cheese to spend on mods like these go for it I say but a 4 branch and nice zaust was my choice.

Remember that you will have to start beefing everthing else up to. Gearbox may not handle the power or like me your clutch will give up FAST! Helix = $$$
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millfischk69

millfischk69


Male Number of posts : 997
Drives : MK1 Golf GX 1457cc, 53 plate MK4 R32 in DPB, Kawasaki Ninja J1
Registration date : 2009-11-07

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptySun Oct 03 2010, 19:56

Have been doing a little bit of research on gearboxes and am not deffo what sure which one to use. I read that the 2Y will just struggle to cope anything over 200BHP, which is what i would like to aim for excited
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MK1G60
Admin
MK1G60


Male Number of posts : 1015
Age : 44
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

Mk1 Golf GX build thread.  Empty
PostSubject: Re: Mk1 Golf GX build thread.    Mk1 Golf GX build thread.  EmptyMon Oct 04 2010, 16:49

Yeah mate, its the diff pins. If you fit a quaife or replace the pins with bolts they should handle the magic 200....
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Mk1 Golf GX build thread.  Empty
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