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 Turbo'd Mk1 G60.

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+36
martinb
Jake mk2
nevw
baker
tyeness
VW Mike
jack
mk1rolf
caddyman
RS4Paul
james.
Weverall
Ian83
mark-1vw
Dan34
pinky
Stampers
matty_mk1
Whitegt
Tiz
MarkGTX
hypeboy
aztec
bananaskin
billybug
Pistacheuro
whatalotafun
curtis_caddy
max
CustomChris
mk1g60phill
guy
CaddyRage
Lupton_20vt
djdougalno1
whittle
40 posters
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AuthorMessage
Pistacheuro

Pistacheuro


Male Number of posts : 1343
Age : 33
Location : Newton
Drives : '95 6N.
Registration date : 2009-03-17

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyThu Jul 01 2010, 22:43

You got skills dude, sweet thread.

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Dan34

Dan34


Male Number of posts : 1409
Age : 33
Location : Wisbech
Drives : DC5
Registration date : 2008-12-28

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyThu Jul 01 2010, 22:58

whittle ftw.

I wanna see this car in the flesh dudeee.
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http://www.ec-dc.co.uk
whittle

whittle


Male Number of posts : 1882
Age : 34
Location : Secret Base
Drives : along the pavement
Registration date : 2009-09-11

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyThu Jul 01 2010, 22:59

Dan34 wrote:
whittle ftw.

I wanna see this car in the flesh dudeee.

id invite you over, but your not female.

slaphead
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Dan34

Dan34


Male Number of posts : 1409
Age : 33
Location : Wisbech
Drives : DC5
Registration date : 2008-12-28

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyThu Jul 01 2010, 23:00

thermal wrote:
Dan34 wrote:
whittle ftw.

I wanna see this car in the flesh dudeee.

id invite you over, but your not female.

slaphead

I can dress in drag if you like?
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whittle

whittle


Male Number of posts : 1882
Age : 34
Location : Secret Base
Drives : along the pavement
Registration date : 2009-09-11

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyThu Jul 01 2010, 23:02

Dan34 wrote:
thermal wrote:
Dan34 wrote:
whittle ftw.

I wanna see this car in the flesh dudeee.

id invite you over, but your not female.

slaphead

I can dress in drag if you like?

you should be ashamed of yourself.
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Dan34

Dan34


Male Number of posts : 1409
Age : 33
Location : Wisbech
Drives : DC5
Registration date : 2008-12-28

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyThu Jul 01 2010, 23:03

Dammit.
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http://www.ec-dc.co.uk
mk1g60phill

mk1g60phill


Male Number of posts : 2918
Age : 42
Location : cambridge chesterton craphole!
Drives : Seat leon fr 20vt & a t4 land barge hippy van.
Registration date : 2008-02-21

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 04:51

Nice to see your keeping things simple a useual Turbo'd Mk1 G60. - Page 24 298631
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tyeness

tyeness


Male Number of posts : 595
Age : 39
Location : Cambridge yah
Drives : about once a week
Registration date : 2008-08-04

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 07:49

Aweome work dude!

I'm pretty sure you can buy ball joint extenders from somewhere, though I can't remember where now!

And you probably know this already, but apparently you need to flip your track rod ends too, otherwise you get really bad bump steer. Smile
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matty_mk1

matty_mk1


Male Number of posts : 6255
Age : 38
Drives : Mk2 audi TT / BBM mk2 VR / Air'd passat wagen
Registration date : 2008-01-24

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 08:46

tyeness wrote:
Aweome work dude!

I'm pretty sure you can buy ball joint extenders from somewhere, though I can't remember where now!

And you probably know this already, but apparently you need to flip your track rod ends too, otherwise you get really bad bump steer. Smile

flipping them makes it even worse apparently. that wishbone angle is nothing, shoulda seem my cabby Razz and before you ask, yeah it didnt like corners lol
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max

max


Male Number of posts : 2945
Age : 33
Location : linton, cambs
Drives : Mk4 GT TDI
Registration date : 2009-02-09

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 08:50

Nice work Tom, you're talking this pretty seriously then Razz

I should get a picture up of my bottom arms, mine doesn't like corners either Wink
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Lupton_20vt

Lupton_20vt


Male Number of posts : 6815
Age : 34
Registration date : 2009-02-01

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 08:51

I thought the reason you didnt come to inters was so that you would have it ready that weekend?
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whittle

whittle


Male Number of posts : 1882
Age : 34
Location : Secret Base
Drives : along the pavement
Registration date : 2009-09-11

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 09:09

mk1g60phill wrote:
Nice to see your keeping things simple a useual Turbo'd Mk1 G60. - Page 24 298631

you knows it Thumbs up

tyeness wrote:
Aweome work dude!

I'm pretty sure you can buy ball joint extenders from somewhere, though I can't remember where now!

And you probably know this already, but apparently you need to flip your track rod ends too, otherwise you get really bad bump steer. Smile

i could only find them for mk2s!

ive already flipped the track rods, i just made these tapered sleeves and put the rod end in upside down, theres some photos a couple of pages back.

Turbo'd Mk1 G60. - Page 24 Trackflipwasher

Turbo'd Mk1 G60. - Page 24 Img3443n

I did those manually, so there was no reason actualy to draw it out but anyway...
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tyeness

tyeness


Male Number of posts : 595
Age : 39
Location : Cambridge yah
Drives : about once a week
Registration date : 2008-08-04

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 11:02

Very cool, wish I had access to the gear to at least make a massive hash of machining my own bits. Are you planning to take this on track when it's done?

There's a thread on ClubGTI about the extender stuff that I was reading, they seemed to have done a group buy and they couldn't get the track rod angle sorted very easily to suit the extenders they bought.

It seems that if you only do one or the other then it makes bump steer worse, you need to move them both by the same amount ideally.
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whittle

whittle


Male Number of posts : 1882
Age : 34
Location : Secret Base
Drives : along the pavement
Registration date : 2009-09-11

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 14:28

tyeness wrote:
Are you planning to take this on track when it's done?

you knows it Thumbs up

measured the angle the wishbone sits at, and the length of the wishbone to work out how long the ball joint spacers need to be

I want the wishbone to sit parallel to the steering rack

Turbo'd Mk1 G60. - Page 24 Angley

im not 100% on my maths, A levels were almost 3 years ago, but it think ive got it....

So i redrew them properly on a cam programme (the screenshot is just of a modelling programme) and emailed them to my machinist friend who said he will put them on overnight so they should be done by tomorow morning!

Very Happy Very Happy Very Happy Very Happy


Last edited by thermal on Fri Jul 02 2010, 15:28; edited 7 times in total
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max

max


Male Number of posts : 2945
Age : 33
Location : linton, cambs
Drives : Mk4 GT TDI
Registration date : 2009-02-09

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 14:34

If you take this to a track day keep the passenger seat in and I'm so calling shotgun!
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whittle

whittle


Male Number of posts : 1882
Age : 34
Location : Secret Base
Drives : along the pavement
Registration date : 2009-09-11

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 14:36

max wrote:
When you take this to a track day keep the passenger seat in and I'm so calling shotgun!

as long as you dont cry like you did in that ibiza Cry
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max

max


Male Number of posts : 2945
Age : 33
Location : linton, cambs
Drives : Mk4 GT TDI
Registration date : 2009-02-09

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 14:39

thermal wrote:
max wrote:
When you take this to a track day keep the passenger seat in and I'm so calling shotgun!

as long as you dont cry like you did in that ibiza Cry

haha na mate, as I said I'm not scared of your driving just the inability to predict what the road ahead holds. Tracks are all good Wink
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tyeness

tyeness


Male Number of posts : 595
Age : 39
Location : Cambridge yah
Drives : about once a week
Registration date : 2008-08-04

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 17:09

thermal wrote:

So i redrew them properly on a cam programme (the screenshot is just of a modelling programme) and emailed them to my machinist friend who said he will put them on overnight so they should be done by tomorow morning!

Very Happy Very Happy Very Happy Very Happy

Good stuff, will be cool to see the bits on once they're done!
What are your machinst's rates like? I'm eventually gonna need PCD and brake adapters making up for my mk1 - though that's some way off yet Smile
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CaddyRage
Admin
CaddyRage


Male Number of posts : 6348
Age : 42
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptyFri Jul 02 2010, 19:22

Tom, you can buy what you've jotted up mate. Expensive though.

If you do make some, let me know how much for another couple please Turbo'd Mk1 G60. - Page 24 651561
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curtis_caddy

curtis_caddy


Male Number of posts : 3070
Age : 33
Location : duxford
Drives : mk2 driver
Registration date : 2008-02-03

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptySat Jul 03 2010, 10:55

his may be a stupid comment but why not just raise the car when you go for your uber fast highly powered track dayz?
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CaddyRage
Admin
CaddyRage


Male Number of posts : 6348
Age : 42
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptySat Jul 03 2010, 11:48

curtis_caddy wrote:
his may be a stupid comment but why not just raise the car when you go for your uber fast highly powered track dayz?

Centre of gravity needs to be low bud
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whittle

whittle


Male Number of posts : 1882
Age : 34
Location : Secret Base
Drives : along the pavement
Registration date : 2009-09-11

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptySat Jul 03 2010, 13:39

curtis_caddy wrote:
his may be a stupid comment but why not just raise the car when you go for your uber fast highly powered track dayz?

Race cars are always close to the ground for a number of reasons;

Centre of mass is low, therefore changes in direction use less effort and the car is more stable/less likely to roll.

having it lower will make more downforce and reduced lift. when your driving along, the car is having to force its way into molecules of air. these air molecules 'squash' together which raises the air pressure. the air at the sides, top and bottom of the car is much lower. The high pressure air doesnt like being high and wants to equal its self out with the lower pressure air at the sides, so forces itself into these low pressure areas areas.

what then happens is the air goes over the flat bonnet and roof, and under the underbelly and gain in velocity. the higher velocity the air is, the lower its pressure (and visa versa). this means the low pressure is sucking the car upwards (Lift). the windscreen and any other contours are doing the opposite and slowing the air down. this is good and bad on the top of the car. Its good as it creates downforce but bad because it creates drag.

Turbo'd Mk1 G60. - Page 24 Liftdownforce

By lowering the car (and using a splitter), less air is able to go under it. Due to the low amount of air, its having to move much faster to fill the space under the car. this means low pressure which again causes lift, but this time its other way around as its sucking the car downwards making downforce. On the bottom of the car any curves and contours will act the opposite to the windscreen and create lift, which is why race cars use flat floors (and also diffusers, but they serve another purpose)

a common and easy way of giving extra downforce is by giving the car rake. by having the front lower than the back, there is a triangle profile under the car. the small amount of air that is able to make its way under the low splitter now has even more space to fill so has to move even faster to do so making lower pressure under the car

Turbo'd Mk1 G60. - Page 24 Downforce

having the car at the factory ride hight would be advantageous as it would keep the optimum suspension roll centre which is essentially the amount of work the suspension can physically do. lowering the car ruins the roll centre, as the components are under constant compression. by extending the ball joints, it should put it back to near equilibrium. the disadvantage of them is that they add to the sprung weight, but thats another topic.

i doubt you even read all that, so ill stop here. I could go on but this is a local car forum, not a dynamic engineering semenar!



Last edited by thermal on Sat Jul 03 2010, 15:42; edited 1 time in total
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matty_mk1

matty_mk1


Male Number of posts : 6255
Age : 38
Drives : Mk2 audi TT / BBM mk2 VR / Air'd passat wagen
Registration date : 2008-01-24

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptySat Jul 03 2010, 13:59

did you actually type all that out?

And are you goin to be using the bandies for the track? and supersport coilies?
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whittle

whittle


Male Number of posts : 1882
Age : 34
Location : Secret Base
Drives : along the pavement
Registration date : 2009-09-11

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptySat Jul 03 2010, 14:05

matty_mk1 wrote:
did you actually type all that out?

And are you goin to be using the bandies for the track? and supersport coilies?

Yep, nope, yep
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billybug

billybug


Male Number of posts : 4530
Age : 35
Location : Ontario, Canada
Drives : 1993 Mk3 Golf
Registration date : 2008-06-30

Turbo'd Mk1 G60. - Page 24 Empty
PostSubject: Re: Turbo'd Mk1 G60.   Turbo'd Mk1 G60. - Page 24 EmptySat Jul 03 2010, 15:58

thermal wrote:
matty_mk1 wrote:
did you actually type all that out?

And are you goin to be using the bandies for the track? and supersport coilies?

Yep, nope, yep

are you gay?
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