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 scirocco 20vt

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kembergti

kembergti

Male Number of posts : 133
Age : 29
Location : huntingdon
Drives : mk2 scirocco , b5 a4 2.5tdi quattro
Registration date : 2012-07-21

scirocco 20vt Empty
PostSubject: scirocco 20vt   scirocco 20vt EmptyTue Apr 02 2013, 19:15

so I have finally started my project after sitting around for the last 4/5 months
today I have taken the engine out, gear stick and rods out, put new turbo, camblet on 20vt and painted the inlet manifold

aready come across my first problem, the speedo cable I brought fits the 02j gearbox but doesn't fit my speedo clocks, I need a plastic clip type that clips strait in the back of my clocks, I brought the mk1 golf 1.3 thinking that's what I need but its wrong, so if anybody has any idea what cable I need would be a great help Thumbs up

heres some pics so far;

before
scirocco 20vt 2013-04-02090119

after
scirocco 20vt 2013-04-02120852

gear linkage removed
scirocco 20vt 2013-04-02120835
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CaddyRage
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CaddyRage

Male Number of posts : 6348
Age : 37
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptyTue Apr 02 2013, 20:09

Will be keeping an eye on this

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scirocco 20vt Caddy320
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kembergti

kembergti

Male Number of posts : 133
Age : 29
Location : huntingdon
Drives : mk2 scirocco , b5 a4 2.5tdi quattro
Registration date : 2012-07-21

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptyWed Apr 03 2013, 17:13

didn't really get much done today because I spent half the day traveling backwards and forwards to central auto supplies trying to get a aux belt to fit,
then when I came to fit the clutch I had no clutch bolts so have to pick them up from vindis tomorrow Sad

so today I cut 2 holes in the bulk head for gear cables and welded a plate over the hole in the old gear hole
put the engine in and hanging there

here some pics

scirocco 20vt 2013-04-03142720

scirocco 20vt 2013-04-03144226

scirocco 20vt 2013-04-03144218

I should have cleaned the engine beore putting it in but im on a bit of a time limit Sad
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kembergti

kembergti

Male Number of posts : 133
Age : 29
Location : huntingdon
Drives : mk2 scirocco , b5 a4 2.5tdi quattro
Registration date : 2012-07-21

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptyThu Apr 04 2013, 18:45

bad day today, went to pick up my clutch bolts it the morning and they where wrong so I didn't get them till 4pm, so thought id put my g60 breaks on and as I thought I have the carriers for the 256mm disks not the 280mm,
so im in despite need for som g60 front carriers that are for the 280mm disks if any body has some for sale?

so all I did today was change a cv boot and lined up the cable shift ready to be bolted down Sad
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CaddyRage
Admin
CaddyRage

Male Number of posts : 6348
Age : 37
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptyThu Apr 04 2013, 20:18

Carriers are on vwspares.co.uk mate

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kembergti

kembergti

Male Number of posts : 133
Age : 29
Location : huntingdon
Drives : mk2 scirocco , b5 a4 2.5tdi quattro
Registration date : 2012-07-21

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptyFri Apr 05 2013, 18:50

thanks I found some on there shall get them ordered next week Thumbs up


today I got the gear box in and all 4 engine mounts bolted up, drive shafts back in, gears all connected up ( just got to bolt it down inside the car )
clutch all connected up, heater matrix pipes connected up, inlet manifold bolted down, inter cooler inplace, and a few other bits

found that my fan wont fit on the radiator now so need to source a slimline one

scirocco 20vt 2013-04-05162845

scirocco 20vt 2013-04-05162902

scirocco 20vt 2013-04-05162917

was hoping to have it running this weekend but having problems with clutch bolts lost me a day and problem with fan a breaks now slowing me down Sad
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kembergti

kembergti

Male Number of posts : 133
Age : 29
Location : huntingdon
Drives : mk2 scirocco , b5 a4 2.5tdi quattro
Registration date : 2012-07-21

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptyTue Apr 16 2013, 20:13

got a bity of spare time today so I decided to fit my bam injectors to my agu manifold.... turns out its a easy job to do all I did was dermal the inserts out slightly and cut the brackets off the fuel rail and re welded them on heres a few pics

scirocco 20vt 2013-04-08165704

scirocco 20vt 2013-04-16162115

scirocco 20vt 2013-04-16162135
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kembergti

kembergti

Male Number of posts : 133
Age : 29
Location : huntingdon
Drives : mk2 scirocco , b5 a4 2.5tdi quattro
Registration date : 2012-07-21

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptySun May 19 2013, 22:44

got some more bits done today, mad up the boost pipes wired in my ecu , not far off first start up now, just need to get some pipework to make a top radiator hose fill up with water and away it should go fingers crossed

scirocco 20vt 2013-05-19123630

scirocco 20vt 2013-05-19155655
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kembergti

kembergti

Male Number of posts : 133
Age : 29
Location : huntingdon
Drives : mk2 scirocco , b5 a4 2.5tdi quattro
Registration date : 2012-07-21

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptySun May 26 2013, 08:11

right so everything is in now but I cant get the car started... seem to have no spark, so I have to wait until Tuesday and get hold of ben at qpeng see whats wrong..... ive triple checked to wiring and all seem in place , very frustrating hissy fit
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kembergti

kembergti

Male Number of posts : 133
Age : 29
Location : huntingdon
Drives : mk2 scirocco , b5 a4 2.5tdi quattro
Registration date : 2012-07-21

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptySun May 26 2013, 20:30

ah ha its alive! after fiddling about I realised there was no pulse to the injectors or coil packs, so I called millfields to see if they had a crank shaft sensor which they did so after nearly being side swiped twice on the same roundabout by people that don't look in there mirrors or understand lanes!!!!! I picked the part up fitted it and hey presto she fired into life Very Happy , 1 of my neighbours was not impressed (it was very loud as I haven't finished the exhaust) so I decided to call it a day and will take it to work on Tuesday and hopefully find some time to put a back box on and tidy it up.
anyhow I have some videos so when I work out how to put them on here I will
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CaddyRage
Admin
CaddyRage

Male Number of posts : 6348
Age : 37
Location : Ellington, near Huntingdon, cambs
Drives : T4 2.5tdi daily, 83 mk1 golf gti 16v, 92 mk1 Caddy project
Registration date : 2007-12-29

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptySun May 26 2013, 21:35

Good work. Well done Thumbs up

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MK1G60
Admin
MK1G60

Male Number of posts : 1015
Age : 39
Location : GMC
Drives : MK1 ABF Bike Carbd, MK1 G60/20vt Project, MK1 Caddy 1.6D
Registration date : 2009-08-01

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptyMon May 27 2013, 18:08

Good job! Thumbs up

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mk1rolf

mk1rolf

Male Number of posts : 877
Location : sunny st neots....gateway to heaven
Drives : 76 bus..superfly Tdi
Registration date : 2008-01-21

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptyTue May 28 2013, 18:09


Nice one dude Thumbs up
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kembergti

kembergti

Male Number of posts : 133
Age : 29
Location : huntingdon
Drives : mk2 scirocco , b5 a4 2.5tdi quattro
Registration date : 2012-07-21

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptyWed Jun 05 2013, 22:26

scirocco 20vt 2013-06-03130504

scirocco 20vt 2013-06-03130509

scirocco 20vt 2013-06-03130439

few more pics now with the engine bay tided up, just need to finish putting the interior back together, and also has a misfire under load so need to investigate this apart from that all seems good and is VERY fast Surprised ,
next years plans are to convert it to 4wd so will be looking out for a cheap audi tt 4wd Wink , and another agu lump to rebuid massive turbo etc wanting 500bhp
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mambatuning



Male Number of posts : 23
Location : Soham, Cambs
Drives : Octavia 4x4
Registration date : 2013-04-10

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptyFri Jun 07 2013, 09:36

keep an eye out for octavia 1.8t 4x4 elegance too. Same car as Audi tt underneath and no Audi price tag Thumbs up
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kembergti

kembergti

Male Number of posts : 133
Age : 29
Location : huntingdon
Drives : mk2 scirocco , b5 a4 2.5tdi quattro
Registration date : 2012-07-21

scirocco 20vt Empty
PostSubject: Re: scirocco 20vt   scirocco 20vt EmptyMon Mar 24 2014, 09:04

over the weekend i have been preparing the scirocco for a carbon fiber roof

scirocco 20vt 2014-03-22143125

scirocco 20vt 2014-03-23123103

scirocco 20vt 2014-03-23123117

scirocco 20vt 2014-03-23123135

hopefully i will get the carbon fiber skin all glued in this week
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